First Published in Australian Aviation,
April and May, 1991, Issues
(c)1991, 1997, Carlo Kopp
At the time of writing the Northrop/MDC YF-23A and
Lockheed/B/GD YF-22A had both completed their respective
demonstration/validation flight test programs . While the
USAF have not revealed much about the internals and
performance of the aircraft, their airframe geometry and
known powerplant parameters reveal much of their design
philosophy and performance. Both aircraft reflect their
prime contractors' respective philosophies of stealth
aircraft design as much as they reflect their common
mission profile.
Principal airframe/propulsion design
objectives were sustained supersonic cruise on dry thrust,
high energy manoeuvrability, superior combat radius to the
F-15 with all weapons and fuel carried internally and low
signatures.
Both ATF prototypes are approximately 10%
larger than the F-15 and both carry approximately twice the
internal fuel of an F-15C, while both have about 50% more
wing area at about 30% greater combat weight. As such both
aircraft clearly illustrate the long range air superiority
mission which was originally envisaged for the aircraft,
penetrating deep into Soviet airspace to destroy air
defence aircraft and to disrupt Soviet offensive air
operations. The decline of the Soviet empire during the
last 18 months has understandably led to many US
politicians calling for the scrapping of the ATF program,
in view of the 'diminished threat'. This myopic posture
needless to say wholly disregards the fact, that the USSR
itself is quite unstable and could well slip back into
hardline Stalinism, and also ignores the reality that the
USSR will sell the Flanker and Fulcrum to any party who can
pay for it. It is likely that that these capable teen
series class aircraft will become as common in the Third
World as the ubiquitous Fishbed. The mere perception that a
capability matching that of the frontline Western aircraft
is present will be destabilising - the instance of Iraq
with its Fulcrums and Fencers is a case study, their
tactical and technical incompetence clearly underscoring
this sad phenomenon.
The reality is that capabilities are a good
measure of intent, it is unrealistic at the least to assume
that any nation will expend vast sums of money to acquire
specific weapons systems without seeing how that
expenditure will further its interests. Long range air
superiority aircraft such as the Flanker serve a clearly
defined role, offensive strategic air war.
How the ATF performs this role is best judged by a closer
look at the design philosophy of the airframe, propulsion
and weapon system.
Airframe Design
The ATF airframes represent another quantum
leap in air superiority airframe design, as great as that
represented by the teen series fighters. Two new and key
capabilities were integrated in the ATF program, low
observability (ie stealth) and supersonic cruise.
The objective of low observables is to
reduce the performance of hostile radar and infrared
surveillance, tracking and guidance systems. Existing
airframes perform poorly in this respect, and thus only a
new airframe design can address the problem.
Supersonic cruise serves several purposes,
providing for fast and deep penetration into hostile
airspace, while offering the supersonic cruise fighter a
major energy advantage over subsonic/transonic dogfighters
which it can both outmanoeuvre and outlast in a supersonic
engagement. The high corner speed of such aircraft also
provides a major manoeuvring advantage when evading SAMs at
altitude, enhancing survivability on deep penetration
missions. Supercruise required major advances in propulsion
technology and nontrivial concessions in airframe design.
Low observability in the ATF designs is
achieved by a range of measures, how these are applied
clearly illustrates the heritage of the respective designs.
The Lockheed/B/GD YF-22 employs planform
shaping and faceting with blended facet boundaries, the
latter a necessary concession to high performance
aerodynamics. This is apparent in the shape of the nose,
the fuselage sides about the inlets and engines, and the
upper forward fuselage. Lockheed/B/GD used serrated edges
extensively, as with the F-117A, to control the returns
from panel boundaries, this is very visible on the
undercarriage and weapon bay doors.
The planform results in a multiple lobe
design, as the boundaries of the major surfaces are not
parallel with respect to each other. Planform return lobe
structure is defined by the radiation pattern lobes
resulting from surface wave reflections which occur at the
leading and trailing edges of the airframe's major
surfaces. The objective of lobing is to concentrate this
unavoidable radar return into specific directions so as to
minimise frontal/aft/beam aspect return and maximise
scintillation in the direction of the lobe. Scintillation
is a measure of how rapidly the size of the return varies
with angle, the greater this variation, the more difficult
a target is to track. The lower the number of lobes and the
narrower the lobes, the lower the probability of detecting
any return.
The Northrop/MDC YF-23 employs planform
shaping with extensive blending, the latter technique used
to advantage with the large B-2A. Blending has the major
strength of not compromising high speed aerodynamics, the
blended airframe offering very low drag by avoiding
vortices which may be produced by a faceted geometry. In
addition to RCS reduction through shaping, the YF-23 also
employs carefully shaped exhausts to conceal the engine hot
end, yet another technique developed during the B-2A
program.
The unusual 'diamond' planform of the YF-23
is a 2 major lobe design, as all major edges fall into
groups of two parallels.
The result of the low observables techniques
employed with these aircraft is a major reduction in
aircraft detectability by radar, and in the YF-23, also
detectability by Infra-Red Search & Track (IRS&T)
systems. This will radically shrink the usable envelope of
hostile radar guided weapons and in the instance of the
YF-23, also heatseeking weapons.
Lockheed/B/GD chose a somewhat conservative
hybrid planform airframe layout, reminiscent of the F-15
and F/A-18, with closely spaced engines, long inlet
tunnels, outward canted vertical tails and rudimentary
strakes over the inlet boxes to promote vortex lift over
the outboard wing sections at high AoA. The characteristics
of this general layout are well understood, the forward
sloped inlets providing good airflow characteristics at
high AoA and the conventional tail providing good
controllability under such conditions, apparently earlier
attempts at using a V-tail did not yield the desired
results. The close spacing of the engines reduces inertia
in the roll axis, but may penalise survivability. Weapon
bays are located on the sides of the inlet boxes and a
single central bay is located beneath the centresection,
all located well aft of the inlet to preclude ingestion
problems. Typically AIM-9s fit in the inlet bays and
AIM-120s in the split central bay.
The single piece canopy cockpit is well
elevated to maximise the pilot's situational awareness.
Northrop/MDC chose a far more radical
airframe layout, driven by the objectives of stealthiness
and supercruise. The extensively blended fuselage has
rudimentary chines which smoothly blend into the wing
leading edge, the blending allowing good area ruling and
low supersonic drag. The low wing aspect ratio is used to
optimise supercruise performance. The ventral trapezoidal
inlets feed the engines via stealthy S-bends, and the rear
boattail and submerged dorsal exhausts were specifically
aimed at low drag and infrared signature. The YF-23 employs
an unconventional V-tail with a planform consistent with
the airframe lobing strategy. The large centresection area
will provide substantial body lift at high AoA thus
improving turn performance, a technique used in the F-14
and Flanker. While the widely spaced engines result in some
roll rate penalty, they are sufficiently separated to avoid
fratricide in the event of turbine breakup. Two tandem
weapon bays are employed, the aft bay is reported to be
very large and contains pairs of staggered AIM-120s, the
forward bay carrying AIM-9s.
The YF-23 employs a two piece canopy, the
cockpit is like it's competitor's well elevated for good
visibility.
The exhausts of the two aircraft differ
radically. Lockheed/B/GD had chosen a layout aimed at
maximising lower speed manoeuvrability via the use of
thrust vectoring, even though this was not a mandatory USAF
requirement. Two dimensional thrust vectoring nozzles
provide vectoring to enhance response in pitch.
Northrop/MDC on the other hand rated stealth and drag so
important, that they employed a serrated planform
beavertail with B-2-like submerged ventral exhaust troughs.
This approach reduces both depressed tail aspect infrared
emissions and tail aspect radar cross-section, but
precludes any vectoring.
Both prototypes are reported to employ
relaxed static stability, with multiply redundant digital
fly-by-wire control systems.
The navalised ATF derivative planned to
replace the Grumman F-14 as the USN's principal air
superiority fighter has yet to materialise. Lockheed/B/GD
have proposed a variable geometry wing derivative of the
TAC design, in order to accommodate the Navy carrier
recovery an launch requirements, ie low speed on approach
and high lift at low speed on catapult launch. At the time
of writing no information was available on the Northrop/MDC
proposal.
Propulsion
The unique and new supersonic cruise mission
profile of the ATF has had a major impact upon the
powerplants to be used for the aircraft. The higher combat
weight of the aircraft in comparison with the F-15 imposed
a need for greater installed afterburning thrust, in the
35,000 lb class per engine, to maintain the preferred 1.4:1
class combat thrust/weight ratio, while the supercruise
profile imposed the need for high dry thrust particularly
within the supersonic part of the envelope. The latter
requirement was particularly painful, as it forced a move
to higher temperatures within the engine, particularly the
turbine.
The two bidders for the ATF powerplant are
Pratt & Whitney and General Electric with their YF119
and YF120 designs respectively. The P&W YF119 is the
lower risk of the two designs, an advanced low bypass ratio
turbofan. The GE YF120 is more radical, as it is a variable
cycle engine capable of adjusting its bypass ratio to the
optimum for a given flight regime.
GE's involvement with variable cycle engines
dates back a decade, with a major technology demonstration
program built around a substantially redesigned YJ101
(former YF-17) powerplant. This was followed by work on an
F404 derivative, this providing the foundation for GE's
variable cycle technology. The core of the YF120 was
derived from work done during the government sponsored
ATEGG (Advanced Technology Engine Gas Generator) and JTDE
(Joint Technology Demonstrator Engine) programs.
Subsequently early development XF120 engines underwent
testing at the USAF Systems Commands AEDC facility. Ground
test prototype YF120s have been under test since late 1989.
Internal details of the YF120 are, not
surprisingly, classified. The engine is known to be a two
shaft design with a minimum number of rotating stages, a
fan which has been speculated to be a single stage design
and a compressor using integrated bladed rotors. In common
with earlier GE VCEs, the YF120 uses VABI (Variable Area
Bypass Injector) technology to alter engine bypass ratio.
The YF120 is reported to use aerodynamically actuated
VABIs, in which respect it differs from earlier designs
which used mechanical actuation. Typical VABI technology
used in earlier GE designs saw the use of sliding sleeves
which would reduce the cross section at the fan exit entry
to the bypass duct, and at the tailpipe exit from the
bypass duct.
This arrangement allows the engine to
smoothly optimise its bypass ratio to the flight regime.
For maximum afterburning thrust on takeoff or efficient
subsonic long range cruise, a high bypass ratio is set. For
supersonic cruise a turbojet is approximated, with very low
or zero bypass ratio. Turbojets are considered optimal for
supersonic flight as their dry thrust drops far more slowly
than that of a fan with increasing vehicle airspeed. The
ATF flight profiles are sufficiently unconventional to
create major difficulties for a fixed bypass ratio engine
designer attempting to reconcile the diverse demands of
lower speed operation and supersonic cruise.
This must have been the case with P&W,
who have bid a fixed bypass ratio turbofan derived from the
ATEGG/JTDE programs and the company's existing F100 family
of fans.
Published reports indicate the GE engine has
demonstrated better supercruise performance than its
conventional rival and it is very likely that GE's gamble
with a more radical technology will yield the desired
payoff. The gain in overall engine performance in
comparison with existing teen series fighter powerplants is
clearly illustrated by a Lockheed/B/GD flight envelope
chart for the YF-22 which shows a military thrust envelope
for the YF-22 as greater at all airspeeds and altitudes
than the afterburning envelope of the F-15C. In the
thrust/drag limited low altitude regime the YF-22 dry
envelope is 7% greater than that of the F-15C, given the
similar configuration of both airframes and greater wetted
area of the YF-22 this suggests dry thrust in excess of
25,000 lb per engine.
Avionics, Cockpit and Weapon System
Avionics is an area where the ATF will offer
a radical improvement over existing systems. From the
outset avionics were a key aspect of the ATF program.
Initial studies were aimed at a distributed architecture
designated Pave Pillar, the objective of which was to
employ physically separate common computing modules for the
aircraft's vital systems. This would provide superior
tolerance to battle damage and internal systems failures,
while reducing the requirement for unique spares modules. A
high level of integration was also sought in the comm/nav
systems and electronic warfare systems, under the USAF
Icnia (Integrated Communications, Navigation and
Identification Avionics) and Inews (Integrated Electronic
Warfare System) technology development programs
respectively.
A major system level requirement was
supportability in the field and very high reliability, the
latter a must in view of the complexity of the aircraft.
The scale of effort in this area is reflected by a
requirement for a combat turnaround of 15 minutes (cf 35
minutes for F-15), a requirement for 9 support
personnel/airframe and 6.8 C-141 loads of support
equipment, in comparison with the existing 17 for a 24
aircraft TAC squadron.
The YF-23 avionic system is built around a
core integrated system using Unisys 32 bit GPPE (General
Purpose Processing Element) modules. The original 3 CPU
1750 architecture mission computer arrangement was
discarded as the support hardware requirements were
excessive, and the computational power inferior.
Signal processing is done with a single
dedicated processor, sliced between two large physically
separated 75 card racks, with redundant functional modules
spread between the racks to enhance survivability.
The YF-22 avionic system is built around
Hughes CIP (Common Integrated Processor) modules.
Lockheed/B/GD have apparently opted for unconventional
liquid cooling of the processor modules to reduce hardware
operating temperatures.
Weapon system software is to be implemented
in US DoD standard ADA language, it is not clear whether
the production code will be to current ADA or revised ADA
9X standard.
The Inews electronic warfare systems are
being developed by two contractor teams,
TRW/Westinghouse/Tracor/Perkin Elmer for the YF-23 and
Sanders/GE/Motorola/HRB for the YF-22.
The sensor suite will be dominated by an
active phased array radar. The radar will employ electronic
antenna scan exploiting over 1,000
transmit/receive/phase-shifter elements, each of which is a
wholly self contained module. This arrangement results in a
highly robust design which doesn't require mechanical
pointing, as main lobe shape and direction are controlled
electronically, and which gracefully degrades in
performance as modules fail. The use of electronic beam
shaping/pointing provides major advantages as this class of
radar may timeshare its antenna between modes, optimise
lobe shapes to modes, tolerate violent manoeuvring and also
selectively direct nulls at troublesome jammers as a potent
ECCM. Both contenders would employ a Westinghouse/TI radar
design, initially flown in 1989 and derived from the URR
(Ultra Reliable Radar) program.
This radar is the most radical step in
fighter air intercept radar design since the first pulse
Doppler sets were introduced in the early seventies, and
offers diverse upgrade paths through software changes in
the beam control subsystem and the signal processing
subsystem.
The radar is to later be supplemented by an
EOSS (Electro-Optical Sensor Suite) which is essentially an
advanced IRS&T set. Both contenders are to employ a
Martin Marietta/GE system using focal plane array (FPA -
see earlier TE) technology. The advantage in a FPA design
is higher sensitivity and the absence of moving parts,
scanning being accomplished electronically. At the time of
writing it was unclear as to whether a cheaper mid-infrared
PtSi or InSb design would be adopted, or whether a
long-infrared HgCdTe design would be employed. While the
latter can detect airframe skin friction, it is more
demanding in cooling and signal processing. The difficult
requirement is to detect and track targets against an IR
background at low level, at altitude the background
environment is easier to deal with. At the time of writing
the EOSS was deferred as it was considered too immature for
a low risk production design.
The cockpits of both the YF-22 and YF-23
will be conventional 'glass' arrangements, although
Lockheed/B/GD have opted for LCD technology in preference
to CRT displays. The YF-22 uses no less than 6 LCDs,
typically providing 512x512 pixel resolution with 4,096
colours. An advanced HUD will be employed, as will the
USAF's new G-suit technology currently being introduced on
the F-15. Both contenders are reported to use conventional
control layouts, the sidestick controller not being used.
Flight testing of both avionic suites has
taken place on dedicated testbed aircraft, Boeing using a
757 and Northrop/MDC a well reworked BAC-111.
The ATF will be armed primarily with the
AIM-120 Amraam ARH BVR missile, supplemented by a short
range all aspect heatseeker, the AIM-9M at this time. A
design requirement is the carriage of four Amraams, these
must be ejected from internal bays at launch. An internal
gun will be employed, although it appears that the gun is
absent on all prototypes.
Performance
It is clear from published accounts that the
ATF is an enormous step forward in aerodynamic and low
observables performance in comparison with the teen series
fighters and their Soviet counterparts. Both competitors
have repeatedly supercruised on dry thrust with speeds of
1.58 Mach reported for both airframes with YF-120
powerplants. In addition the YF-23 attained 1.8 Mach in
afterburner and reports indicate that the final maximum
speed figures have been classified by the USAF.
Both airframes offer 1.4:1 class combat
thrust/weight ratio performance and combat wing loadings
well below 60 lb/sqft, therefore the energy manoeuvrability
performance will equal if not exceed that of the F-15.
Controllability at high AoA has been reported as excellent
for both types, in the absence of hard data it is therefore
difficult to estimate whether Lockheed/B/GD's claimed
advantage in manoeuvrability will be decisive.
Tactical radius and cruise speed are also
critical parameters for the mission, in both areas the ATF
is well ahead of the teen series fighters. Again in the
absence of hard figures it is difficult to establish
whether Northrop/MDC's greater speed and radius performance
are a decisive advantage. Certainly the ATF's 25,000 lb
class fuel capacity must offer a major gain in radius in
comparison with the 13,000 lb class F-15, how much more
will depend on the flight profile. Reports suggest the
YF-22 consumes 30% less fuel in supercruise than an F-15 in
afterburner, suggesting an SFC of about 1.5 lb/lbt/hr which
is about twice the dry SFC of an F100-PW-100. Therefore on
a purely supercruise mission profile the additional fuel
may not offer a gain in radius, however a mixed
subsonic/supercruise profile almost certainly would, the
gain inversely proportional to the ratio of time spent in
supercruise vs subsonic cruise. Both airframes are designed
for boom refuelling.
The combined effects of the airframe and
powerplant designs will see a shift toward supersonic
engagements, where current generation aircraft optimised
for transonic/subsonic manoeuvring with afterburner cannot
measure up. The current generation fighter will suffer
shortfalls in persistence due increased fuel flow and
sustained manoeuvring performance due aerodynamics
optimised for turning at lower speeds.
Low observables performance is an area where
Northrop/MDC will almost certainly win out over
Lockheed/B/GD, due to the effort expended on the design of
the rear fuselage exhaust area and due to the use of
blending and lobing techniques which offer far lower
numbers of airframe discontinuities. Any discontinuity
promotes surface wave scattering, therefore the smoother
the design the lesser the scattered return. As the RCS
figures are classified, it is not clear how great a
performance margin exists. Tail aspect radar and infrared
performance must be superior in the Northrop/MDC design
simply as a result of the geometry used.
Lockheed/B/GD compromised low observables
performance to achieve greater agility, whereas
Northrop/MDC focussed on stealth, speed and radius
performance. The USAF's decision will clearly illustrate
which of these parameters are considered of greater value
in the projected strategic air war of the future.
The Perspective View
To the Australian observer the ATF
underscores the revolution under way in tactical air
warfare, with stealthiness, radius and agility growing
significantly against the existing generation of aircraft.
The ATF will be substantially more expensive than smaller
multirole fighters such as the F/A-18A, but also offers
vastly superior performance in the long range air
superiority mission.
(Editor's Note: since the time we
published this item in 1991, the outcome predicted in this
article has indeed come to pass, with the PRC and India
about to deploy large numbers of advanced Flankers, and
even Malaysia deploying the potent MiG-29SE with the deadly
Archer missile. The issues surrounding the RAAF's Hornet
replacement will be covered in some detail in August,
September and October, 1997, issues. In hindsight, we
correctly anticipated current events, the early replacement
of the Hornet now a distinct possibility)
In the current regional air defence
environment the F/A-18A has no serious rival. This could
however change with a regional acquisition of the Fulcrum
and Flanker. While the Fulcrum could be readily tackled in
BVR and visual engagements, the larger Flanker would
present a serious problem particularly in extended range
BVR engagements due to its superior radius and radar
performance. Well flown Flankers could present a serious
problem for the RAAF as they have greater persistence,
superb manoeuvring performance and a larger envelope for
firing radar guided missiles.
As the Gulf war demonstrated, modern radar
guided missiles are far more lethal than their Vietnam era
predecessors and the initial pre-merge phase of an
engagement has thus become far more dangerous. Closing
fighters now have the option of a head-on BVR missile shot,
a situation where radar and RCS performance are critical.
Evading an inbound missile can severely disadvantage the
defending fighter in terms of geometry and energy state,
this in turn penalises it once the merge occurs and a
turning dogfight is initiated. A Flanker with its powerful
radar and BVR missiles has thus a major advantage over an
F/A-18A, which can only employ its manoeuvrability and
weapon system to an advantage once a turning engagement has
been entered. In a close in turning fight it has the
advantage of smaller size and better dogfighting radar
modes, but will suffer an energy disadvantage if the
Flanker is flying at a lower fuel state. Similarly the
Flanker will have an advantage in persistance, given fuel
state.
The ATF with its low frontal RCS has a
distinct advantage over any current opponent in any such
engagement, allowing it to ruin its opponent's entry into
the engagement, and then apply its supersonic agility and
persistence to force the engagement on its terms. The
reduced RCS and in the YF-23 IR signature, will also reduce
the usable radius of its opponent's weapons, while allowing
the ATF to disengage more readily, itself not suffering any
penalties in missile guidance effectiveness.
Were the RAAF confronted with the Flanker,
it would have little option other than to consider a two
tier force employing the ATF as the long range air
superiority element. This in turn however raises questions
about whether our political leadership would be prepared to
acquire such aircraft, even in limited numbers, given the
expense and perceived specialised role. Numbers are a major
issue in this context, a very small number of top tier
aircraft may not yield the desired effect but will incur
the fixed overheads resulting from supporting the type. A
large number would be costly, and this would result in
interservice political problems.
Hopefully this question will not need to be
considered during the projected lifetime of the F/A-18A
force, allowing the RAAF to look at cheaper second tier
follow-on fighters employing the technology advances
currently seen in the ATF.
The USAF at the time of writing envisaged
about 500 ATFs to replace the frontline elements of the
F-15C force, a reduced requirement against the original 750
airframes, with an additional 450 Navy airframes. The size
of the production run would have a major impact on unit
costs, given the substantial R&D overhead. Political
debate on the usefulness of the aircraft has been heated,
as many US politicians consider it to be a specialised
asset targeted at defeating Soviet air power in a NATO
theatre conflict. While this is clearly not the case,
laymen of such calibre seldom allow facts to interfere with
their righteous crusades.
The reality is that both the Fulcrum and
Flanker if flown by competent pilots and applied
appropriately, could successfully contest teen series
fighters. The sheer incompetence of the Iraqi air force in
the Gulf should not colour perceptions of the worth of the
Fulcrum and Flanker. They are serious players and the high
production rate of the Fulcrum reflects its status as one
of the USSR's hottest exports, almost certainly supplanting
the Fishbed as the Third World's premier tactical aircraft.
With shrinking budgets the US will be
stretched to meet its commitments and this will reflect in
lesser numbers of tactical aircraft available for bushfire
conflicts such as the Gulf campaign. Both TAC and the Navy
will require a new air superiority fighter by the turn of
the century, simply due to airframe fatigue. Both the F-14
and F-15 are in the process of production windup and
shutdown.
The question of course remains, will sanity
win out ? The ATFs are both quite clearly good
implementations of this class of aircraft, unlike the
stillborn A-12 which was killed off earlier this year as it
could not meet its design specification. US observers
repeatedly commented early this year that the A-12 was in a
more secure position politically than the ATF as the Navy's
A-6E force is now block obsolescent and almost out of life.
The F-14 and F-15 have at least a decade of useful life
left in them.
Alternatives proposed to the ATF vary from
F-15s reengined with ATF powerplants to the revival of the
F-16XL, although the latter would require a major redesign
to provide some measure of stealthiness.
The most reasonable outcome would be low
rate production of the ATF to be later supplemented by a
smaller fighter, in the same fashion as the F-15/F-16
programs developed. Whether this eventually occurs remains
to be seen, and thus the ultimate fate of the superb ATF
contenders is unclear.